Advanced Conductor Experience

1 Introduction


Since the completion of the first EPRI advanced conductor demonstration project, several different advanced conductors have been installed in the United States and overseas. This report includes several case studies, providing the readers with a source of reference and insights into the rationale that justified the selection of a particular advanced conductor. The basis for the selection of an advanced conductor could vary from technical, economical, time restraint, and other merits. Table 1 gives an overview of the case studies in this report.

Table 1. Overview of the conductor case studies

SectionUtilityConductor UsedVoltagesWhat Was Done
2BPAACCR (3M)500 kVReplaced a single conductor with a bundled system without modifying towers.
3Southern CompanyACCR (3M)115 kV

230 kV
Uprated the single circuit while maintaining mechanical loadings and clearances.

Uprated one circuit of the double-circuit towers while maintaining the mechanical loading and clearances.
4Western Area Power Administration (WAPA)ACCR (3M)230 kV strain bus barUprated the substation strain bus bar using same diameter conductor meeting the original mechanical and sag requirements.
5AECCACCR (3M)161 kVUprated the line meeting the clearance requirements on a river crossing using the existing structures.
6EntergyACCR (3M)230 kVUprated the line using the existing steel poles maintaining the sag profile.
7Lower Colorado River Authority (LCRA)ACCR/TW (3M)138 kVUprated four spans of a line over of a lake crossing, meeting required clearance for sailing, considering extra ice loading on conductors.
8CenterPoint EnergyACCR/TW345 kVNew line constructed, replacing existing twin bundle conductor on lattice towers line using new structures with a single conductor.
9American Electric Power (AEP)ACCC/TW
(CTC Global)
138 kV
161 kV
345 kV
Uprated existing lines on constrained right of way, minimizing structure modifications and keeping the required clearance.
10Cheyenne Light, Fuel and Power TransmissionACCC E3X
(CTC Global, E3X Prysmian)
115 kVUprated one circuit of a double-circuit line due to a large and unexpected load increase, keeping original structures and mechanical load limits.
11Nevada PowerACCC (CTC Global)220 kVUprated the line capacity requirement from 300 A to 1000 A, keeping the existing structures and the desired clearances.
12Cross TimbersACSS
ACCR (3M)
345 kVACSS was used for lower sag at maximum operating temperature.

Used ACCR at higher tension to avoid in-river structures on a river crossing with flat terrain.
13Southern California EdisonACCC (CTC Global)115 kVEliminated sag restrictions and made use of the existing towers.
14AvistaACSS E3X
(General Cable)
115 kVUprated existing line on constrained right of way while minimizing structural changes.
15Arizona Public ServiceACCS-C7
(Southwire)
69 kVIncreased the number of 69-kV underbuilt circuits in a 230-kV double-circuit structure to meet the load growth.
16AES Eletropaulo (Brazil)ACPR Lo-Sag (Nexans)138 kVBuilt a new double-circuit line with meeting the mechanical, thermal, and and right-of-way restrictions.
17EliaACPR Lo-Sag (Nexans)380 kVUprated the single conductor double-circuit with a twin bundle configuration. One circuit adopted used the lo-sag conductor.
18Northern Ireland ElectricityZTACIR
G(Z)TACSR
Double circuit
110 kV
Single circuit
110 kV
Uprated a double-circuit using invar conductors, as well as a single-circuit H wood frame with Gap conductors, without any structural modification.
19Tenaga Nasional Berhad (Malaysia)ACCC (CTC Global)275 kVBuilt a new line allowing increased capacity and lower line losses over baseline ACSR design.
20City Power (Johannesburg, South Africa)HVCRC (Mercury Cable and Energy)88 kVDoubled the capacity of the network under peak loading conditions, keeping the existing towers and maintaining clearances.
21TIWAG-Netz AGZTACIR220 kVIncreased the line capacity required for meeting N-1 constraints during outages while maintaining clearances.
22State Grid (Ningxia)TS (TS Conductor)330 kVIncreased the ratings of a 10-mi (16.1-km) section of the line, using the existing structures.
23CEMIG (Brazil)ACFR (Alubar) GZTACSR (Sumitomo) ACCC (CTC Global)138 kVUprated urban double-circuit urban lines to 138 kV.

ACCC = aluminum conductor composite core; ACCR = aluminum conductor composite reinforced; ACFR = aluminum conductor carbon fiber reinforced; ACPR = aluminum conductor polymer reinforced; ACSR = aluminum conductor steel reinforced; ACSS = aluminum conductor steel supported; E3X = high emissivity coating applied to the outer aluminum strands of overhead conductors; G(Z)TACSR = zirconium aluminum alloy ACSR conductor; and (Z)TACIR (Invar) = zirconium alloy aluminum conductor invar steel-reinforced conductor.

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